Solutions
Moisture Vapor Control
Moisture is a critical variable that can significantly impact the long-term durability of concrete flooring. It can seep up from the soil beneath the slab, or vapor can be transmitted from the concrete itself if it wasn't cured properly. The presence of moisture can lead to unsightly issues, such as blistering and peeling of coatings, or can even cause newly applied coatings to not adhere properly to the surface. We can help you address existing moisture problems and prevent future issues with a specialized coating system.​
We can evaluate your facility and customize a system that's designed meet your specific flooring needs.
System Overview
01
Concrete Prep & Patching
We begin by shot blasting the concrete to a CSP 3/4 surface profile, ensuring optimal conditions for maximum epoxy mechanical bonding. This meticulous surface preparation is crucial for the long-term durability of the moisture vapor system epoxy system.
03
100% Solids Epoxy
The next layer is a 100% solids epoxy, which provides a tough, durable foundation that resists abrasion, chemicals, and wear. This epoxy layer strengthens the surface and adds an extra level of protection for outdoor conditions.
05
First layer of Polyaspartic
Once the flakes or granules are set, the first layer of polyaspartic coating is applied. Polyaspartic is a type of polyurea that cures quickly and provides a clear, glossy finish. It offers UV stability, chemical resistance, and high durability.
02
Moisture Vapor Barrier
Next, a layer of moisture vapor barrier then applied to the prepped concrete. This barrier is crucial as it prevents moisture from seeping through the concrete substrate and affecting the flooring system. It helps in reducing the risk of delamination and other moisture-related issues.
04
Broadcast - Flakes, Rubber Granules, or Aggregate Sand
While the epoxy layer is still wet, a layer of decorative flakes, rubber granules, or aggregate sand is broadcasted into it. These materials not only enhance the aesthetic appeal of the floor but also add texture and additional strength to the surface.
06
Top Coat of Polyaspartic
Finally, a second layer of polyaspartic is applied to seal the system. This topcoat ensures maximum protection and longevity, creating a seamless, high-gloss finish that is both attractive and easy to maintain.
Grand Canyon Skywalk
Driveway
All Saints Church
SYSTEM CHARACTERISTICS
MOISTURE RESISTANCE
The moisture vapor barrier used in this system greatly reduce the transmission of moisture from the substrate into the layers above. By controlling moisture vapor, it helps prevent problems such as blistering, delamination, and mold growth.​
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QUICK TURNAROUN/RETURN TO SERVICE
Polyaspartic coatings have rapid curing times compared to traditional epoxy, allowing for quicker installation and reduced downtime. Floors can often be returned to service within 24 hours, making this system advantageous for businesses that cannot afford prolonged closures.
SLIP RESISTANT
By broadcasting aggregate sand or other aggregates into the wet epoxy layer, the surface gains a textured finish that provides slip resistance. This is especially important in areas prone to becoming wet or in high-traffic environments where safety is a priority.
DURABILITY
These floors are designed to withstand wear and tear, chemicals, and stains making them ideal for high traffic areas. ​​​​
Greenwood Memory Lawn